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Read the operating instructions before use. |
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Instructions for use and other useful information |
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Dealing with recyclable materials |
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Do not dispose of electric equipment and batteries as household waste |
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These numbers refer to the corresponding illustrations found at the beginning of these operating instructions |
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The numbering reflects the sequence of operations shown in the illustrations and may deviate from the steps described in the text |
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Item reference numbers are used in the overview illustrations and refer to the numbers used in the product overview section |
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This symbol is intended to draw special attention to certain points when handling the product. |
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Wear eye protection |
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Wear a hard hat |
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Wear ear protection |
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Wear protective gloves |
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Wear protective footwear |
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Wear light respiratory protection |
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Theft protection indicator |
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Drilling performance indicator |
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Service indicator |
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Do not transport by crane |
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Equipped with theft protection system |
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Amps |
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Volts |
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Alternating current |
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Watts |
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Hertz |
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Rated speed under no load |
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Diameter |
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Millimeters |
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Revolutions per minute |
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Wireless data transfer |
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→ On the drill stand and the vacuum base plate Top : An additional means of securing the drill stand must be employed when the machine is used for horizontal drilling with the vacuum securing method. Bottom : Use of the vacuum securing method for overhead drilling with the drill stand is not permissible. |
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→ On the diamond core drilling machine Use of the water collection system in combination with a wet-type industrial vacuum extractor is mandatory for upward wet drilling. |
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→ On the diamond core drilling machine Operate the system only with a fully functional PRCD. |
Diamond core drilling machine |
DD 160 |
Generation: |
02 |
Serial no.: |
The product described is an electrically powered diamond core drilling machine. It is designed for drilling through-holes and blind holes in (reinforced) mineral base materials using a drill stand and the wet drilling technique. Hand-held use of the diamond core drilling machine is not permitted.
The product described is designed for professional use and only trained, authorized personnel are permitted to operate, service and maintain the product. This personnel must be specifically informed about the possible hazards. The product described and its ancillary equipment can present hazards if used incorrectly by untrained personnel or if used not in accordance with the intended use.Symbol |
Status |
Meaning |
---|---|---|
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Orange light |
Contact pressure too low |
Green light |
Contact pressure ideal |
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Red light |
Contact pressure too high |
Symbol |
Status |
Meaning |
---|---|---|
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Red light Product running |
The carbon brushes are badly worn. End of service interval – servicing is due. You can continue working for a number of hours after the indicator first shows, before automatic cut-out is activated. Bring the product to Hilti Service in good time. |
Red light Product not running |
The carbon brushes must be replaced. |
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Flashing red light |
The diamond core drilling machine has overheard or is damaged. See Troubleshooting. |
Weight |
Anchor base plate |
16.3 kg |
Combination base plate |
19.3 kg |
|
Dimensions (L×W×H) |
Anchor base plate |
400 mm x 945 mm x 165 mm |
Combination base plate |
610 mm x 952 mm x 250 mm |
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Rated speed under no load |
1st gear |
460 /min |
2nd gear |
760 /min |
|
3rd gear |
1,690 /min |
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Protection class |
Protection class I (earthed) |
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Rated power (at 230 V) |
2,200 W |
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Max. permissible water supply pressure |
5 bar |
Rated voltage |
100 V |
110 V GB |
110 V TW |
120 V |
127 V |
220 V |
230 V |
240 V |
---|---|---|---|---|---|---|---|---|
Rated current input |
15 A |
16 A |
15 A |
19.5 A |
18.5 A |
10 A |
10.3 A |
9.9 A |
AC frequency |
50/60 Hz |
50/60 Hz |
50/60 Hz |
60 Hz |
50/60 Hz |
50/60 Hz |
50/60 Hz |
50/60 Hz |
Conductor cross-section → ↓ Mains (AC) voltage |
1.5 mm² |
2.5 mm² |
3.5 mm² |
4.0 mm² |
---|---|---|---|---|
100 V |
Not recommended |
Not recommended |
25 m |
Not recommended |
110 V |
Not recommended |
15 m |
Not recommended |
30 m |
127 V |
Not recommended |
20 m |
Not recommended |
35 m |
220 V |
35 m |
65 m |
Not recommended |
105 m |
230 V |
40 m |
70 m |
Not recommended |
Not recommended |
240 V |
40 m |
70 m |
Not recommended |
110 m |
Equipment |
Core bit diameter |
Drilling direction |
---|---|---|
Without water collection system without dust removal system |
25 mm … 202 mm |
Not upwards |
With water collection system without dust removal system |
25 mm … 162 mm |
Not upwards |
With water collection system With dust removal system |
25 mm … 162 mm |
All directions |
Gear |
Core bit diameter |
Idling speed |
---|---|---|
1 |
152 mm … 202 mm |
460 /min |
2 |
72 mm … 142 mm |
760 /min |
3 |
25 mm … 67 mm |
1,690 /min |
Typical A-weighted sound power level |
106 dB |
Sound pressure level (LpA) |
93 dB(A) |
Uncertainty for the given sound pressure level |
3 dB |
Drilling in concrete (wet), ah,DD |
4 m/s² |
Uncertainty (K) |
1.5 m/s² |
Technical data |
|
---|---|
Anchor base plate |
270 mm |
Combination base plate |
290 mm |
Technical data |
|
---|---|
Combination base plate |
290 mm |
Vacuum base plate |
290 mm |
Trouble or fault |
Possible cause |
Action to be taken |
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Diamond core drilling machine does not start |
Interruption in the electric supply. |
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The on / off switch is defective. |
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Interruption in the electric supply |
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Fault in the electronics. |
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Water in the motor. |
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Service indicator shows |
The carbon brush wear limit has almost been reached. The diamond core drilling machine will continue to run for a few hours until it shuts down automatically. |
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Diamond core drilling machine does not start and service indicator lights up |
The carbon brushes are worn out. |
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Diamond core drilling machine does not start and service indicator flashes |
The motor has overheated. |
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Overload error. |
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Diamond core drilling machine does not start and theft protection indicator flashes |
The diamond core drilling machine has not been unlocked (machines with optional theft protection system). |
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The diamond core bit doesn’t rotate. |
The gear selector isn’t engaged. |
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The diamond core bit has become jammed in the base material. |
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The gearing is defective. |
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The drilling speed is decreasing. |
The diamond core bit is polished. |
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Wrong core bit specification for the base material. |
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The water flow rate is too high. |
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The core is stuck in the diamond core bit. |
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Maximum drilling depth has been reached. |
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The diamond core bit is defective. |
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Safety clutch disengages too soon or is slipping. |
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The brake has been applied. |
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The water flow rate is too low. |
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High steel content (indicated by clear water containing metal cuttings). |
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The handwheel can be turned without resistance. |
The split pin is broken. |
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Water escapes at the water swivel or gear housing. |
The water pressure is too high. |
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The rotary shaft seal is worn out. |
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The diamond core bit can’t be fitted into the chuck. |
The core bit connection end or chuck is dirty or damaged. |
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